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Petroleum And Petrochemicals Processes, Study Guides, Projects, Research of Chemical Processes

Petroleum And Petrochemicals Processes Presentation

Typology: Study Guides, Projects, Research

2022/2023

Available from 06/14/2023

eunchae13
eunchae13 🇵🇭

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PROCESS INDUSTRIES OF PETROLEUM AND PETROCHEMICALS
I. Introduction
Petroleum
The word petroleum came from the Latin petra which means “rock” and
oleum means “oil.” It is a liquid that exists naturally below the surface of the earth
and can be processed to provide fuel. Second most abundant liquid on the earth. Fuels
that come from decayed living things are called Fossil fuels. It contains hydrocarbons,
molecules that contain hydrogen and carbon and come in various lengths and
structures, from straight chains to branching chains to rings.
Petrochemical
These are the chemical products obtained from petroleum refining. Chemical
products derived from crude oil, although many of the same chemical compounds are
also obtained from other fossil fuels such as coal and natural gas or from renewable
sources such as corn, sugar cane, and other types of biomasses. Compounds that are
produced using natural gas and petroleum. Hydrocarbon molecules, which include
one or more carbon atoms and hydrogen atoms connected, are what make up
petroleum and natural gas. Petrochemicals are crucial for our leisure, food, clothing,
and shelter.
II. Manufacturing
The refining or manufacturing of petroleum products and of petroleum chemicals
involves two major branches-physical changes or separation operations and chemical changes
or conversion processes.
Separation Operations
Involves piping crude oil through hot furnaces. The resulting liquids
and vapors are discharged into distillation units.
Conversion Processes
After distillation or separation operation, heavy, lower-value
distillation hydrocarbon can be processed further into lighter, higher-
value products such as gasoline.
Cracking
the process by which heavy hydrocarbon molecules are
broken up into lighter molecules by means of heat and usually
pressure and sometimes catalysts.
Distillation
Units
Crude Oil
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PROCESS INDUSTRIES OF PETROLEUM AND PETROCHEMICALS

I. Introduction Petroleum The word petroleum came from the Latin petra which means “rock” and oleum means “oil.” It is a liquid that exists naturally below the surface of the earth and can be processed to provide fuel. Second most abundant liquid on the earth. Fuels that come from decayed living things are called Fossil fuels. It contains hydrocarbons, molecules that contain hydrogen and carbon and come in various lengths and structures, from straight chains to branching chains to rings. Petrochemical These are the chemical products obtained from petroleum refining. Chemical products derived from crude oil, although many of the same chemical compounds are also obtained from other fossil fuels such as coal and natural gas or from renewable sources such as corn, sugar cane, and other types of biomasses. Compounds that are produced using natural gas and petroleum. Hydrocarbon molecules, which include one or more carbon atoms and hydrogen atoms connected, are what make up petroleum and natural gas. Petrochemicals are crucial for our leisure, food, clothing, and shelter. II. Manufacturing The refining or manufacturing of petroleum products and of petroleum chemicals involves two major branches-physical changes or separation operations and chemical changes or conversion processes. ➢ Separation Operations Involves piping crude oil through hot furnaces. The resulting liquids and vapors are discharged into distillation units. ➢ Conversion Processes After distillation or separation operation, heavy, lower-value distillation hydrocarbon can be processed further into lighter, higher- value products such as gasoline.

  • Cracking the process by which heavy hydrocarbon molecules are broken up into lighter molecules by means of heat and usually pressure and sometimes catalysts. Distillation Units Crude Oil

Types of Cracking  Thermal Cracking A process in which hydrocarbons present in crude oil are subject to high heat and temperature to break the molecular bonds and breaking down long-chained, higher- boiling hydrocarbons into shorter-chained, lower-boiling hydrocarbons.  Steam Cracking A process in which uses steam as a diluted and briefly heated in a furnace in the absence of oxygen. It takes the hydrocarbon and break them down into Ethene and Propene  Vis-breaking Thermally cracks large hydrocarbon molecules in the oil by heating in a furnace to reduce its viscosity and to produce small quantities of light hydrocarbons.  Fluid Catalytic Cracking A process that uses a catalyst to create new, smaller molecules from larger molecules to make gasoline and distillate fuels.  Hydrocracking Hydrogen is added to an unsaturated hydrocarbon under high pressure and temperature in the presence of a catalyst to produce a more fully saturated product.

  • Unification Catalytic reforming a major unification process, uses a catalyst to combine low weight naphtha into aromatics, which are used in making chemicals and in blending gasoline, or combines smaller hydrocarbon molecules to make larger ones. Catalytic Reforming uses catalyst to combine low weight naphtha into hydrocarbons.
  • Alteration The structures of molecules in one fraction are rearranged to produce another, this is done using a process called alkylation, low molecular weight compounds are mixed in the presence of a catalyst such as hydrofluoric acid or sulfuric acid. The products of alkylation are high octane hydrocarbons.
  • Coking Residual from the distillation tower is heated to temperatures until it cracks into heavy oil, gasoline, and naphtha. When the process is done, a heavy, almost pure carbon residue is left called coke, it is cleaned from the cokers and sold. III. Summary Crude oil is first heated and then put into a distillation column. Where different products boil off and are recovered at different temperatures and can be reprocess heavier hydrocarbons into lighter products to maximize the output of the most desirable products using conversion processes; cracking, reformers, alkylation and cokers.