Mechanical Engineering Data: Mounting Dimensions and Load Capacities, Slides of Thermodynamics

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T REL L EB O RG IND U ST RI A L AV S

Trelleborg IAVS

product catalogue

Anti-Vibration Solutions Product Portfolio

With over 100 years of experience as Metalastik and Novibra, today Trelleborg Industrial AVS make

improvements people can physically feel. From smoother travel to quieter, more efficient machines,

we make life feel better. With quality, testing and compliance built in, we’re in it for the long haul,

ensuring your solution works over an extended and often arduous life-cycle.

With three state-of-the-art manufacturing plants across the globe, our experience in rubber-to-metal

bonding enhances a wide range of industries, including off-highway vehicles, rail and mass transit,

marine and energy and industrial applications.

Alongside our large network of trusted distributors, we offer an end-to-end service, to take you from

concept through design, manufacturing and testing to delivery. This reduces the complexity of supply,

helping you cut costs, mitigate risk and receive on time, on budget delivery, wherever you are.

Trelleborg industrial

anti-vibration solutions

MAKING THE WORLD FEEL BETTER

Trelleborg Industrial AVS is part of Trelleborg Group, which employs 15,000 people in over 40 countries.

Whatever your challenge, whatever your role and wherever you are, Trelleborg is nearby to offer expert

knowledge and quality solutions. Work with Trelleborg Industrial AVS and enjoy improvements you can feel.

PARTNERSHIP ETHOS

We believe that working in partnership will achieve the best results for our customers.

Our specialist teams will assist you from specification and design to post-installation.

We also deliver training for customers on getting the best out of our anti-vibration systems.

LOCAL PRESENCE, GLOBAL REACH

Trelleborg Industrial Anti Vibration Solutions is part of Trelleborg Group, which employs

15,000 people in over 40 countries. Whatever your challenge, whatever your role and

wherever you are, we are nearby to offer expert knowledge and quality solutions.

TECHNICAL EXPERTISE

Trelleborg Industrial AVS is a world leader in the design and manufacture of rubber to metal bonded

components for noise and vibration isolation in engine mounting and suspension systems. Our skilled R&D

team is constantly working to evolve our solutions, working closely with customers to pre-empt and meet

changing markets and requirements. As part of our continuous improvement, we proactively work to improve

the durability, service life and design of our products.

Across all application areas our specialist teams

will assist you with specification and design.

As well as our range of standard products,

we offer bespoke solutions that are completely tailored to

the needs of your application and project.

Our wide ranging experience allows us to measure

and test your environment and model the perfect anti-

vibration and suspension system characteristics to meet

your needs.

HIGH LEVELS OF SERVICE

Our wide portfolio allows you to reduce the number

of suppliers you have to manage, and the complexities of

associated administration. You’ll even have access to your

own dedicated customer service team,

to add an extra layer of support.

We’ll take your project from concept to delivery, through

design, manufacturing and testing, reducing complexity in

the supply chain, helping to mitigate risk and facilitating easy

administration. Once you’re with us, our low maintenance

solutions, reliable stock levels and open, transparent

communications mean you can manage cost effectively over

the long term.

Our global knowledge of regulations and extensive product

certification will ensure your solution is totally compliant.

What’s more, because we realize minimum order values and

quantities can be restrictive, we always deliver the amount

you require, when you need it. Our strong, global supply chain

will both support and enhance your logistics.

This flexibility in logistics also extends to our paperwork and

packaging, and our entire offering is supported by convenient

communication, tailored to the way you talk. Our high quality

products are subjected to stringent testing, by the most

rigorous in-house material and product procedures.

solutions

Customized

DUIS AUTEM VEL EUM IRIURE DOLOR

never felt better

Working in industry

INDUSTRIAL APPLICATIONS

We provide performance you can rely on to fit and forget.

Our anti-vibration solutions give you a firm foundation to build sustainable

productivity plans upon, across all manufacturing and processing equipment

installations. Our strong supply chain means we can reduce costs and deliver

on time and on budget.

Our intelligent innovation is focused on the outcomes you want to achieve:

providing a safe environment for machine operators, reducing noise pollution,

reducing downtime to save costs and increase revenue. We partner with you to

provide so much more than products.

11

APPLICATION TYPE OF MOUNT Stationary Installations

Combustion Engines

Compressors, Generators

RA/RAEM M RA/RAB FAIL-SAFE VEE MOUNTING CUSHYFOOT

Mobile Installations

Vehicle Engines, Compressors,

Generators, Marine Engines

CUSHYFLOAT METACONE VEE MOUNT

Sensitive Equipment

Electronics, Cameras,

Fans, Small Pumps

M SE EQUI-FREQUENCY 2 BOLT INSTRUMOUNTS FLANGED INSTRUMOUNTING LOW FREQUENCY

Transit Protection

Computers, Test Equipment

VT M BA DOUBLE U-SHEAR

Vehicles

Engines, Cabs, ROPS Cage

METACONE CAB MOUNTS EH UH

Instrument Mounts

Electronic Racks,

Radio TX/RX, Mobile Computer Systems

M 2 BOLT INSTRUMOUNTS FLANGED INSTRUMOUNTS LOW FREQUENCY

Heavy Duty Isolators

Off Highway Vehicles, Vibratory

Screens, Large Engines, Public Service Vehicles

SAW RECTANGULAR SAW CIRCULAR SAW COMP SHEAR

Building & Construction

Inertia Blocks, Heavy Plant,

Ductwork, Suspended Ceilings

GK VT AV-PLATE

Machine Tools

Lathes, Punch Presses,

Grinders, Woodworking Equipment

TF AV-PLATE

Motion Control

Re-Bound, Motion Limitation

SE BUFFERS ANB

Vehicle Suspension

Pivot Arms, Trunnion Mounts,

Gearbox Mountings

VP/UD SP BEARINGS METAXENTRIC BUSHES

General Purpose Mounts

Exhaust Systems, Small Fans,

Instrument Panels

TYPE A TYPE B TYPE C TYPE D TYPE E Type of Machine Rotating Equipment Type of Mount RA/RAEM M RA/RAB Fail-Safe Vee Mounting Cushyfoot HK SIM Cushyfloat Metacone Vee Mounting M SE MC Fanflex Equi-Frequency VT M BA Double U-Shear HK Metacone Cab Mounts EH UH M 2 Bolt Instrumounts Flanged Instrumounts Low Frequency SAW Rectangular SAW Circular SAW 3” Comp GK VT AV-Plate SE Buffers ANB VP/UD SP Bearings Metaxentric bushes Type A Type B Type C Type D Type KD Type E TF AV-Plate 2 Bolt Instrumounts Flanged Instrumounts Low Frequency Stationary Installations

Combustion Engines

Compressors, Generators

Mobile Installations

Vehicle Engines, Compressors,

Generators, Marine Engines

Sensitive Equipment

Electronics, Cameras, Fans,

Small Pumps

Transit Protection

Computers, Test Equipment

Vehicles

Engines, Cabs, ROPS Cage

Instrument Mounts

Electronic Racks,

Radio TX/RX, Mobile Computer Systems

Heavy Duty Isolators

Off Highway Vehicles, Vibratory

Screens, Large Engines, Public Service Vehicles

Building & Construction

Inertia Blocks, Heavy Plant,

Ductwork, Suspended Ceilings

Machine Tools

Lathes, Punch Presses,

Grinders, Woodworking Equipment

Motion Control

Re-Bound,

Motion Limitation

Vehicle Suspension

Pivot Arms, Trunnion Mounts,

Gearbox Mountings

General Purpose Mounts

Exhaust Systems, Small Fans,

Instrument Panels

Guide when choosing AV mounts 3 Type of Machine Rotating Equipment Type of Mount RA/RAEM M RA/RAB Fail-Safe Vee Mounting Cushyfoot HK SIM Cushyfloat Metacone Vee Mounting M SE MC Fanflex Equi-Frequency VT M BA Double U-Shear HK Metacone Cab Mounts EH UH M 2 Bolt Instrumounts Flanged Instrumounts Low Frequency SAW Rectangular SAW Circular SAW 3” Comp GK VT AV-Plate SE Buffers ANB VP/UD SP Bearings Metaxentric bushes Type A Type B Type C Type D Type KD Type E TF AV-Plate 2 Bolt Instrumounts Flanged Instrumounts Low Frequency Stationary Installations

Combustion Engines

Compressors, Generators

Mobile Installations

Vehicle Engines, Compressors,

Generators, Marine Engines

Sensitive Equipment

Electronics, Cameras, Fans,

Small Pumps

Transit Protection

Computers, Test Equipment

Vehicles

Engines, Cabs, ROPS Cage

Instrument Mounts

Electronic Racks,

Radio TX/RX, Mobile Computer Systems

Heavy Duty Isolators

Off Highway Vehicles, Vibratory

Screens, Large Engines, Public Service Vehicles

Building & Construction

Inertia Blocks, Heavy Plant,

Ductwork, Suspended Ceilings

Machine Tools

Lathes, Punch Presses,

Grinders, Woodworking Equipment

Motion Control

Re-Bound,

Motion Limitation

Vehicle Suspension

Pivot Arms, Trunnion Mounts,

Gearbox Mountings

General Purpose Mounts

Exhaust Systems, Small Fans,

Instrument Panels

Guide when choosing AV mounts 3 Type of Machine Rotating Equipment Type of Mount RA/RAEM M RA/RAB Fail-Safe Vee Mounting Cushyfoot HK SIM Cushyfloat Metacone Vee Mounting M SE MC Fanflex Equi-Frequency VT M BA Double U-Shear HK Metacone Cab Mounts EH UH M 2 Bolt Instrumounts Flanged Instrumounts Low Frequency SAW Rectangular SAW Circular SAW 3” Comp GK VT AV-Plate SE Buffers ANB VP/UD SP Bearings Metaxentric bushes Type A Type B Type C Type D Type KD Type E TF AV-Plate 2 Bolt Instrumounts Flanged Instrumounts Low Frequency Stationary Installations

Combustion Engines

Compressors, Generators

Mobile Installations

Vehicle Engines, Compressors,

Generators, Marine Engines

Sensitive Equipment

Electronics, Cameras, Fans,

Small Pumps

Transit Protection

Computers, Test Equipment

Vehicles

Engines, Cabs, ROPS Cage

Instrument Mounts

Electronic Racks,

Radio TX/RX, Mobile Computer Systems

Heavy Duty Isolators

Off Highway Vehicles, Vibratory

Screens, Large Engines, Public Service Vehicles

Building & Construction

Inertia Blocks, Heavy Plant,

Ductwork, Suspended Ceilings

Machine Tools

Lathes, Punch Presses,

Grinders, Woodworking Equipment

Motion Control

Re-Bound,

Motion Limitation

Vehicle Suspension

Pivot Arms, Trunnion Mounts,

Gearbox Mountings

General Purpose Mounts

Exhaust Systems, Small Fans,

Instrument Panels

Guide when choosing AV mounts nt Type of Mount RA/RAEM M RA/RAB Fail-Safe Vee Mounting Cushyfoot HK SIM Cushyfloat Metacone Vee Mounting M SE MC Fanflex Equi-Frequency VT M BA Double U-Shear HK Metacone Cab Mounts EH UH M 2 Bolt Instrumounts Flanged Instrumounts Low Frequency SAW Rectangular SAW Circular SAW 3” Comp GK VT AV-Plate SE Buffers ANB VP/UD SP Bearings Metaxentric bushes Type A Type B Type C Type D Type KD Type E TF AV-Plate 2 Bolt Instrumounts Flanged Instrumounts Low Frequency ations

s

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n choosing AV mounts 3 Type of Machine Rotating Equipment Type of Mount RA/RAEM M RA/RAB Fail-Safe Vee Mounting Cushyfoot HK SIM Cushyfloat Metacone Vee Mounting M SE MC Fanflex Equi-Frequency VT M BA Double U-Shear HK Metacone Cab Mounts EH UH M 2 Bolt Instrumounts Flanged Instrumounts Low Frequency SAW Rectangular SAW Circular SAW 3” Comp GK VT AV-Plate SE Buffers ANB VP/UD SP Bearings Metaxentric bushes Type A Type B Type C Type D Type KD Type E TF AV-Plate 2 Bolt Instrumounts Flanged Instrumounts Low Frequency Stationary Installations

Combustion Engines

Compressors, Generators

Mobile Installations

Vehicle Engines, Compressors,

Generators, Marine Engines

Sensitive Equipment

Electronics, Cameras, Fans,

Small Pumps

Transit Protection

Computers, Test Equipment

Vehicles

Engines, Cabs, ROPS Cage

Instrument Mounts

Electronic Racks,

Radio TX/RX, Mobile Computer Systems

Heavy Duty Isolators

Off Highway Vehicles, Vibratory

Screens, Large Engines, Public Service Vehicles

Building & Construction

Inertia Blocks, Heavy Plant,

Ductwork, Suspended Ceilings

Machine Tools

Lathes, Punch Presses,

Grinders, Woodworking Equipment

Motion Control

Re-Bound,

Motion Limitation

Vehicle Suspension

Pivot Arms, Trunnion Mounts,

Gearbox Mountings

General Purpose Mounts

Exhaust Systems, Small Fans,

Instrument Panels

Guide when choosing AV mounts 3 Type of Machine Rotating Equipment Type of Mount RA/RAEM M RA/RAB Fail-Safe Vee Mounting Cushyfoot HK SIM Cushyfloat Metacone Vee Mounting M SE MC Fanflex Equi-Frequency VT M BA Double U-Shear HK Metacone Cab Mounts EH UH M 2 Bolt Instrumounts Flanged Instrumounts Low Frequency SAW Rectangular SAW Circular SAW 3” Comp GK VT AV-Plate SE Buffers ANB VP/UD SP Bearings Metaxentric bushes Type A Type B Type C Type D Type KD Type E TF AV-Plate 2 Bolt Instrumounts Flanged Instrumounts Low Frequency Stationary Installations

Combustion Engines

Compressors, Generators

Mobile Installations

Vehicle Engines, Compressors,

Generators, Marine Engines

Sensitive Equipment

Electronics, Cameras, Fans,

Small Pumps

Transit Protection

Computers, Test Equipment

Vehicles

Engines, Cabs, ROPS Cage

Instrument Mounts

Electronic Racks,

Radio TX/RX, Mobile Computer Systems

Heavy Duty Isolators

Off Highway Vehicles, Vibratory

Screens, Large Engines, Public Service Vehicles

Building & Construction

Inertia Blocks, Heavy Plant,

Ductwork, Suspended Ceilings

Machine Tools

Lathes, Punch Presses,

Grinders, Woodworking Equipment

Motion Control

Re-Bound,

Motion Limitation

Vehicle Suspension

Pivot Arms, Trunnion Mounts,

Gearbox Mountings

General Purpose Mounts

Exhaust Systems, Small Fans,

Instrument Panels

Guide when choosing AV mounts 3 Solutions for your market - Industrial

APPLICATION TYPE OF MOUNT

Naval Noise & Vibration

Control

Propulsion Engines, Gensets,

Machinery Rafts, Electric

Converters, Pumps

D-SERIES DX MOUNT EQUI-FREQUENCY LARGE

EQUI-FREQUENCY SMALL

SUPER D SANDWICH MOUNT

Naval Shock Protection

Propulsion Engines, Gensets,

Machinery Rafts, Electric

Converters, Pumps, Cabinets,

Instruments.

DX MOUNT EQUI-FREQUENCY LARGE

SUPER D BA AND DOUBLE U-SHEAR

METACONE SHOCK MOUNT

Motion Control

Naval and Commercial

Applications

BUFFER BA AND DOUBLE U-SHEAR

Commercial Noise &

Vibration Control

Propulsion Engines, Gensets,

Machinery Rafts, Electric

Converters, Pumps

CUSHYFLOAT CUSHYFLOAT HT CUSHYFLOAT HD

MINI CUSHYFLOAT HD

CUSHYMOUNT D-SERIES EQUI-FREQUENCY MOUNTS

Lightweight Shock

Protection

Sensitive Instruments, Radar

& Communications, Electrical

Cabinets

BA AND DOUBLE U SHEAR

M-MOUNT

High Noise Attenuation

Marine Engines, Gensets

SANDWICH MOUNT

SUPER D

Leisure Boat Noise &

Vibration Control

Propulsion Engines, Gensets,

Pumps

CUSHYFLOAT CUSHYFLOAT HT CUSHYFLOAT HD

MINI CUSHYFLOAT HD

RA MOUNT RAEM METACONE

Miscellaneous Applications

Including Entertainment

M-MOUNT RA MOUNT CYLINDRICAL MOUNT

Solutions for your market - Marine

never felt better

A day’s heavy lifting

OFF-HIGHWAY VEHICLES

Engines are becoming lower weight, cabs have stricter noise, vibration and harshness

levels to adhere to, maintenance access is becoming more difficult, loads are

increasing and trucks are becoming heavier: vehicle suspension needs to evolve too.

The demands on off-highway vehicles are more diverse and challenging than ever.

That’s why our solutions are built to improve safety and comfort, prolong life and

optimize performance, allowing you to maximize productivity, reduce downtime and

meet environmental objectives.

never felt better

Being on track

RAIL AND MASS TRANSIT

Our materials and technologies are developed to facilitate faster, smoother, quieter

and safer rail travel. With safety and reliability so high on the agenda, your market

is a rightly conservative one. That’s why our solutions come with the reassurance

of extensive and reliable testing, and finite element analysis carried out in our IRIS

approved factory.

The industry is globalizing rapidly, but political and economic factors still demand

localization. With over 100 years’ experience supplying anti-vibration solutions to

the global rail industry, we have a deep knowledge of national and international

regulations and can help you to ensure compliance through high quality, total

reliability solutions.

APPLICATION TYPE OF MOUNT

Primary Suspension CHEVRON

SPRING

METACONE PRIMARY SPRING

RADIAL ARM BEARING*

TRACTION LINK*

Secondary Suspension AIRSPRING*^ BEARER SPRING^ HOURGLASS SPRING

Anti-Roll Bar Systems SPHERILASTIK

BEARINGS

HALF SHELL BEARING*

Control and Traction

Centers

UD BUSH BEARER SPRING BUFFER* LOW FRICTION BUFFER*

Power Train System METACONE^ VEE MOUNT^ SPHERILASTIK

BEARING

UD BUSH MDS CUSHYMOUNT

Ancillary Equipment Control

See industrial product range.

Solutions for your market - Rail

* Contact Trelleborg IAVS or your local distribution partner for further information on these products

Product List

ANTI-VIBRATION PRODUCTS

D-Series

The significant rubber volume of the D-series mount ensures a high degree of insulation

against low frequency vibrations. Differing stiffness rates in the two horizontal modes

enables suspension characteristics to be optimized by appropriate orientation of the

mountings.

DX

The DX mount has been developed to complement the D-series and super D product

ranges in order to extend shock deflection capability up to 100 mm in the vertical

direction.

EH

Type EH mountings are designed to achieve effective vibration isolation on engines,

operator cabs and other ancillary units.

Equi-Frequency Mountings

General purpose low profile mounting for use where space is restricted. Suitable for

stationary applications. May also be used to protect delicate or sensitive units from

external shock or disturbances.

Flanged lnstrumountings

The Flanged lnstrumountings protects sensitive equipment from external vibration and

shock forces.

Fluid Mount

This load bearing spring with restrained motion capability has additional features such as

high dampening to deliver decreased motion near resonance frequencies and an isolator

to provide vibration isolation at a specified frequency.

GK

Novibra® mounting type GK is specifically designed for isolation of heavy machinery

with low interfering frequencies. It is widely used under concrete foundations supporting

heavy machinery.

Height Adjusters

The height adjuster is supplied complete with washer and nut for fastening to the

mounting and two nuts and a lock washer for the engine foot fastening.

Hourglass Spring

Ideal for mass transit applications. Due to its solid nature, the hourglass delivers

additional benefits such as reduced maintenance costs, long service life and improved

ride characteristics, as well as expelling the need for complex air supply systems.

Level Mount

Designed for specific use within workshop machinery, the level mount can be installed in

minutes.

Low Frequency Mountings

The Low Frequency mounting is designed to give large deflection for small loads and are

used to protect instruments etc, against vibration and impact, and also to isolate light

apparatus from external vibration and shock.

M-Mount

Type M is ideal for applications involving isolation of low frequency vibrations in all

planes. Also suitable for shock attenuation due to the designed ability to provide large

deflection while providing passive vibration isolation. Typical applications are electronic

instruments, measuring equipment and test cells.

MCR

MCR mountings are designed for mobile applications where the disturbing frequencies

are high and restricted movement is needed.

MDS

Designed to take high dynamic shock loads whilst limiting mount movements in all

directions, with 2 part single bolt installation. No requirement for radius or chamfered

hole.

Metaxentric Bushes

Similar to conventional Ultra Duty Bushes but with inner and outer sleeves offset radially.

This feature provides a greater rubber thickness and hence increased flexibil- ity in the

normal direction of loading while maintaining control in other modes and still allowing

torsional movement.

Metacone

A range of mountings designed for high load capacity with relatively large static

deflections. The high loading for a given size is achieved by utilizing the rubber in

combined shear and compression. Suitable for both engine and cab suspension in

mobile applications.

Product List

ANTI-VIBRATION PRODUCTS

Metacone Primary Spring

The Metacone Primary Spring is an easily fitted and compact suspension unit in

which the rubber is loaded in combined shear and compression.

Novibra AV Plate

The Anti-Vibration Plate is intended, primarily, for applications with low demands on

vibration isolation.

RA Mount For effective isolation of vibration and noise on machines with rotating movements. 77 - 78

RAB

For effective isolation of vibration and noise on machinery with rotating movements.

Especially suitable for 1-, 2- and 3-cylinder engines.

RAEM

The RAEM is a universal mounting for applications demanding maximum vibration

isolation.

Rectangular SAW Mount

Widely used for suspending engines on road vehicles and may also be used as

springs for vibratory equipment.

Sandwich Mount

This range of mountings is suited to the suspension of heavy equipment and

machinery and is extensively used as a flexible mounting for large medium speed

diesel marine propulsion units.

SAW Mount

Novibra® type SAW is heavy-duty mountings for high vertical static and shock loads

in compression. Provides high isolation in the horizontal shear direction

SE Mount

Novibra® type SE is suitable for the isolation of high frequency disturbances and

also provides reduction of structure-borne noise.

Shear Mount

Also known as ’Sandwich’ mountings because they feature a rubber section sand-

wiched between plates of metal. Widely used for suspending engines on road

vehicles and may also be employed as springs for vibratory equipment.

Spherilastik Bearings

Typical uses include traction and braking reaction rods for rail, road and off-highway

vehicles, hydraulic damper fixings and other applications where a high duty bearing

of compact size is required.

Super D

The Super D mount range is designed primarily for heavy marine installations

requiring increased shock capacity.

Tilt Cab Mount

The Trelleborg Tilt Cab Mount (TCM) is specially designed for high levels of vibration

isolation while simultaneously controlling axial movements with an integral buffer,

the combination of isolator and buffer results in the mounting functioning with

increased effectiveness over a conventional multi-mount system.

Two Bolt Instrumount

Two Bolt lnstrumountings provide a convenient and effective means of isolating

vibration generated by lightweight machinery.

UD

For vehicle suspension, pivot arms and all types of mechanical linkage, permits

oscillating movement through the deflection of rubber in shear. Suitable to replace

roller bearings where small motions are required (up to 20 degrees). Reduces shock

loads and noise transmission in structures.

UH

Novibra® mounting type UH is particularly suitable for the suspension of both mobile

and static cabs as well as platforms on agricultural vehicles.

Vee Mount

A high load capacity mounting with large rubber volume providing a high degree of

vibration and noise isolation. Ideally suited for suspending engines installed in public

service and goods vehicles.

VT

Novibra® type VT protects wall-mounted instrument cabinets from vibrations and

shocks generated by nearby engines, workshop machinery.