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Fertilizer Industry Handout Presentation, Study Guides, Projects, Research of Chemical Processes

An overview of the fertilizer industry, including the types of nutrients needed for plant growth, the history of fertilizer development, and the processes involved in producing organic fertilizer. It also discusses the benefits of organic fertilizer and the major local producers of fertilizer. the value chain of the fertilizer industry and the flow sheet for fertilizer production. It also covers the deficiencies that can occur in plants due to a lack of nutrients.

Typology: Study Guides, Projects, Research

2022/2023

Available from 06/14/2023

eunchae13
eunchae13 🇵🇭

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FERTILIZER
INDUSTRY
Fertilizer -any material of natural or synthetic
origin that is applied to soils or to
plant tissues
(usually leaves)
to supply
one or more
plant nutrient
s essential
to the growth of plants and yielding
the crop of fruits.
Nutrients Needed:
Natural Nutrients
(e.g Carbon,
Hydrogen, and Oxygen)
Primary Nutrients (e.g Nitrogen,
Phosphorus, Potassium)
Secondary Nutrients (e.g Ca, Na, S,
Mg)
Micronutrients (Copper, Molybdenum,
Cobalt)
natural fertilizer = organic fertilizer
synthetic fertilizer = chemical fertilizer
HOW DOES FERTILIZER ARISE?
1) EGYPTIANS
added ashes from burned weeds to soil.
2) ANCIENT GREEK AND ROMANS
added animal excretory to the soil.
3) JOHANN GLAUBER
developed the first complete mineral fertilizer,
which was a mixture of saltpeter, lime,
phosphoric acid, nitrogen, and potash
4) JUSTUS VON LIEBIG
demonstrated that plants need mineral elements
such as nitrogen and phosphorous in order to
grow.
5) JOHN LAWES
outlined a method for producing a form of
phosphate that was an effective fertilizer.
-invented artificial fertilizer when he discovered
superphosphates, his name for the combination
of rock phosphate with sulfuric acid
6) FRITZ HABER
synthesis of ammonia from its elements,
hydrogen and nitrogen, earned him the 1918
Nobel Prize in Chemistry
TYPES OF ORGANIC FERTILIZER
LEFT OVER FOOD WASTE
YARD WASTE
MANURE
GREEN MANURE
ANIMAL MANURES
MINERAL BASED
ORGANIC FERTILIZER PROCESSES
Collecting organic materials
Pre-treatment of the materials
collected.
Composting the organic materials
Curing and manufacturing the
compost
Grinding
Drying
Screening
Finished Compost
Organic Nutrients
Granulation
Pelletizing
Screening
Packaging and labelling
BENEFITS OF ORGANIC
FERTILIZER:
1. healthy root growth
2. improving soil health
3. improving plant health
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FERTILIZER

INDUSTRY

Fertilizer - any material of natural or synthetic

origin that is applied to soils or to

plant tissues (usually leaves) to supply

one or more plant nutrients essential

to the growth of plants and yielding the crop of fruits.

Nutrients Needed:

✓ Natural Nutrients (e.g Carbon,

Hydrogen, and Oxygen)

✓ Primary Nutrients (e.g Nitrogen, Phosphorus, Potassium) ✓ Secondary Nutrients (e.g Ca, Na, S, Mg) ✓ Micronutrients (Copper, Molybdenum, Cobalt) natural fertilizer = organic fertilizer synthetic fertilizer = chemical fertilizer HOW DOES FERTILIZER ARISE?

1) EGYPTIANS

added ashes from burned weeds to soil.

2) ANCIENT GREEK AND ROMANS

added animal excretory to the soil.

3) JOHANN GLAUBER

developed the first complete mineral fertilizer, which was a mixture of saltpeter, lime, phosphoric acid, nitrogen, and potash

4) JUSTUS VON LIEBIG

demonstrated that plants need mineral elements such as nitrogen and phosphorous in order to grow.

5) JOHN LAWES

outlined a method for producing a form of phosphate that was an effective fertilizer.

  • invented artificial fertilizer when he discovered superphosphates, his name for the combination of rock phosphate with sulfuric acid

6) FRITZ HABER

synthesis of ammonia from its elements, hydrogen and nitrogen, earned him the 1918 Nobel Prize in Chemistry TYPES OF ORGANIC FERTILIZER

  • LEFT OVER FOOD WASTE
  • YARD WASTE
  • MANURE
  • GREEN MANURE
  • ANIMAL MANURES
  • MINERAL BASED ORGANIC FERTILIZER PROCESSES ▪ Collecting organic materials ▪ Pre-treatment of the materials collected. ▪ Composting the organic materials ▪ Curing and manufacturing the compost ▪ Grinding ▪ Drying ▪ Screening ▪ Finished Compost ▪ Organic Nutrients ▪ Granulation ▪ Pelletizing ▪ Screening ▪ Packaging and labelling BENEFITS OF ORGANIC FERTILIZER: 1. healthy root growth 2. improving soil health 3. improving plant health

NITROGEN

o Production of new cells and enzymes

o Production of green pigments

o Helps plants with rapid growth

PHOSPHORUS

o Encourages root growth and blooming

o Essential part of the process of

photosyntheis

o Involved in the formation of all oils,

sugars, and starches

POTASSIUM

o Encourages uptake of water

o Essential in the development of flowers

and fruits.

o Increases plants resilience to diseases.

DEFICIENCIES

(1) Chlorosis — A yellowing, either uniform

or interveinal, of plant tissue due to a

reduction of the chlorophyll formation

processes.

(2) Necrosis — The death or dying of plant

tissue. It usually begins on the tips and edges

of older leaves and also may be caused by

drought, herbicides, and disease.

TWO MAJOR LOCAL PRODUCERS OF FERTILIZER

1. Atlas Fertilizer Corporation and the

Philippine

2. Phosphate Fertilizer Corporation

(Philphos).

❖ FERTILIZER VALUE CHAIN

o manufacturing

o retail

o distribution

o transportation

RAW MATERIALS

Basic needs to Produce NPK

▪ phosphate rock

▪ nitric acid, sulfuric acid, phosphoric

acid

▪ ammonia

▪ potash

FLOW SHEET FOR FERTILIZER INDUSTRY ▪ DIGESTION = for phosphate rock ▪ AMMONIZATION = for phosphoric acid and Sulfuring acid ammonia ▪ NEUTRALIZATION = Acid ▪ SCRUBBER ▪ GRANULATOR ▪ DRYER ▪ SCREENS ▪ COATING DRUG= ADDITION OF COATING AGENT Product = N-P 205 - K 20

ROLE OF A CHEMICAL ENGINEER IN

FERTILIZER INDUSTRY

✓ Designing, supervising and installing various types of chemical plants, equipment and machinery ✓ Undertaking test-runs on equipment ✓ Running surveys on plant operations ✓ Working out material and energy balance, as well as economic evaluation of balances ✓ Instructing subordinates in charging plant with prescribed quantity of raw materials like phosphates, bone-meal, acids, etc. ✓ Controlling pressure, temperature, acid feed, cooling limits etc. of plant ✓ Sending samples of finished or semi-finished product to chemist for analysis ✓ Checking that bones are properly cooked, dried and ground to prescribed fineness ✓ Developing new and improved processes at economic cost ✓ Maintaining plant and equipment at optimum level of efficiency ✓ Preparing process designs and assisting in preparation of complete designs ✓ Undertaking research and teaching students in universities